/*
* Copyright (c) 2011 Hypertriton, Inc.
* All rights reserved.
*
* Redistribution and use in source and binary forms, with or without
* modification, are permitted provided that the following conditions
* are met:
* 1. Redistributions of source code must retain the above copyright
* notice, this list of conditions and the following disclaimer.
* 2. Redistributions in binary form must reproduce the above copyright
* notice, this list of conditions and the following disclaimer in the
* documentation and/or other materials provided with the distribution.
*
* THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBUTORS "AS IS"
* AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE
* IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE
* ARE DISCLAIMED. IN NO EVENT SHALL THE AUTHOR OR CONTRIBUTORS BE LIABLE FOR
* ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL
* DAMAGES (INCLUDING BUT NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR
* SERVICES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUPTION) HOWEVER
* CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY,
* OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE
* USE OF THIS SOFTWARE EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.
*/
/*
* Precision spot-welding controller.
*/
#include
#include
#include
#include
#include
#include
#include
#include
#include
#include
#include
#include
#include
#include
#include
#include
int spotwelder_match(struct device *, void *, void *);
void spotwelder_attach(struct device *, struct device *, void *);
int spotwelder_detach(struct device *, int);
int spotwelder_activate(struct device *, enum devact);
struct cfattach spotwelder_ca = {
sizeof(struct spotwelder_softc),
spotwelder_match,
spotwelder_attach,
spotwelder_detach,
spotwelder_activate
};
struct cfdriver spotwelder_cd = {
NULL, "spotwelder", DV_DULL
};
int
spotwelder_match(struct device *parent, void *match, void *aux)
{
struct cfdata *cf = match;
return (strcmp(cf->cf_driver->cd_name, "spotwelder") == 0);
}
void
spotwelder_attach(struct device *parent, struct device *self, void *aux)
{
struct spotwelder_softc *sc = (struct spotwelder_softc *)self;
struct gpio_attach_args *ga = aux;
/* Generic CNC device initialization. */
if (cnc_device_attach(sc, CNC_DEVICE_SPOTWELDER) == -1)
return;
/* Check that we have enough pins */
if (gpio_npins(ga->ga_mask) != SPOTWELDER_NPINS) {
printf(": invalid pin mask\n");
return;
}
/* Map pins */
sc->sc_gpio = ga->ga_gpio;
sc->sc_map.pm_map = sc->__map;
if (gpio_pin_map(sc->sc_gpio, ga->ga_offset, ga->ga_mask,
&sc->sc_map)) {
printf(": can't map pins\n");
return;
}
CNC_MAP_OUTPUT(sc, SPOTWELDER_PIN_RELAY, "RELAY");
CNC_MAP_INPUT(sc, SPOTWELDER_PIN_PHASE, "PHASE");
CNC_MAP_INPUT(sc, SPOTWELDER_PIN_TRIGGER, "TRIGGER");
CNC_MAP_INPUT(sc, SPOTWELDER_PIN_SELECT, "SELECT");
/* Initialize to off state. */
gpio_pin_write(sc->sc_gpio, &sc->sc_map, SPOTWELDER_PIN_RELAY,
GPIO_PIN_LOW);
printf("\n");
return;
fail:
gpio_pin_unmap(sc->sc_gpio, &sc->sc_map);
}
int
spotwelder_detach(struct device *self, int flags)
{
return (cnc_device_detach(self));
}
int
spotwelder_activate(struct device *self, enum devact act)
{
return (cnc_device_activate(self));
}
int
spotwelder_trig(struct spotwelder_softc *sc)
{
const int debounce = 1000;
int s, i, x;
s = splhigh();
for (i = 0; i < debounce; i++) {
x = gpio_pin_read(sc->sc_gpio, &sc->sc_map,
SPOTWELDER_PIN_TRIGGER);
if (x == 0)
break;
}
splx(s);
return (i == debounce);
}
int
spotwelder_select(struct spotwelder_softc *sc)
{
const int debounce = 1000;
int s, i, x;
s = splhigh();
for (i = 0; i < debounce; i++) {
x = gpio_pin_read(sc->sc_gpio, &sc->sc_map, SPOTWELDER_PIN_SELECT);
if (x == 0)
break;
}
splx(s);
return (i == debounce);
}
int
spotwelder_weld(struct spotwelder_softc *sc, int ncycles)
{
int s, i, ph;
#if 0
s = splhigh();
gpio_pin_write(sc->sc_gpio, &sc->sc_map,
SPOTWELDER_PIN_RELAY, GPIO_PIN_HIGH);
delay(100);
gpio_pin_write(sc->sc_gpio, &sc->sc_map,
SPOTWELDER_PIN_RELAY, GPIO_PIN_LOW);
splx(s);
return (0);
#endif
s = splhigh();
for (;;) {
/* Wait for AC cycle start. */
while ((gpio_pin_read(sc->sc_gpio, &sc->sc_map,
SPOTWELDER_PIN_PHASE)) == 0)
;;
while ((gpio_pin_read(sc->sc_gpio, &sc->sc_map,
SPOTWELDER_PIN_PHASE)) == 1)
;;
/* Welder ON */
gpio_pin_write(sc->sc_gpio, &sc->sc_map, SPOTWELDER_PIN_RELAY,
GPIO_PIN_HIGH);
#if 1
/* Wait for specified number of AC cycles. */
for (i = 0, ph = 0;
i < ncycles;
i++) {
while ((gpio_pin_read(sc->sc_gpio, &sc->sc_map,
SPOTWELDER_PIN_PHASE)) == !ph)
;;
ph = !ph;
}
#else
delay(ncycles);
#endif
/* Welder OFF */
gpio_pin_write(sc->sc_gpio, &sc->sc_map, SPOTWELDER_PIN_RELAY,
GPIO_PIN_LOW);
break;
}
splx(s);
return (0);
}